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PT Inco’s nickel processing plant at Sorowako has an annual production capacity of 65,000 tonnes of nickel in matte (above 75 per cent nickel content). Stages of production are specified as follows:

  • Drying at kiln dryers
    aimed at reducing water content of lateritic ore supplied by mining section and separating ores measuring +25 mm and – 25mm.
  • Calcining and reducing at reduction kilns
    to eliminate moisture content in the ores, to reduce some nickel oxide to be metal nickel and sulphidation.
  • Smelting at electric furnaces
    to smelt calcine as a result of calcinations/reduction to form phased melted matte and slag.
  • Nickel grade enrichment at converters
    to upgrade nickel content in matte from less than 27 per cent to above 75 per cent.
  • Granulating to convert
    liquid matte to become ready-to-export granules when properly dried and packed.


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